Use an Elastomeric Coating
can be brushed on over the entire crown surface to fill in the cracks to prevent further cracking and to waterproof the crown for protection against the elements.
The first step is to take a wire brush to the entire surface of the crown. This will remove any loose particles, mold, or debris that may interfere with the adhesion of the product. Next, take some duct tape and apply it around the perimeter of the flue tile about 1″ above the crown. Apply another line of duct tape around the perimeter of the crown base. This will give you a clean edge after you are finished.
If there are any cracks on the crown, use a high quality, exterior silicone or acrylic caulk to fill in any cracks. Allow this to set for 10 or 15 minutes. Don’t worry if it’s not totally cured before moving on to the next step as the caulk will cure beneath the surface.
Take a paint brush (a cheap throw-away brush like the one pictured on the left works well) and apply a thin, first coat to the entire surface of the crown. Allow it to set for about five minutes so that it becomes tacky. Next, apply a second, heavier coat. If you’re making this chimney crown repair in hot weather, it may start to set too quickly and become difficult to smooth out. If this happens, you can mist the surface lightly with water using a spray bottle to make the product easier to spread and a little more workable.
After you’ve covered the crown with two coats and have smoothed everything out evenly, remove the duct tape and clean up your tools with soap and water. Your crown is now protected from further deterioration.